APCO 2P11 Lab 3


Learn about a computers power supply. Measure the voltages and determine what is considered normal operating parameters for a power supply.

Introduction & Startup (5 min)

Lecture has introduced you to the computer power supply. This lab will give you practical experience in removing and diagnosing power supply problems.

Exercise 1 (30 Min)

Complete Lab 2.2. See the end of the lab for additional information to help identify the power supply connections.
Dell uses a proprietary ATX 20 pin connector for the Optiplex 960.  In the space below draw a 20 pin connector, label the outputs and colour codes, as if you were looking at it from the bottom. Use your multi-meter to measure the voltages on each pin.  In the space beside the Dell pin out, draw a standard ATX-20 pin. Assume you wish to adapt this connector to work on the Dell, What type of wiring connector must your create, draw it below. Your instructor will explain this in detail.

Exercise 2 (45 Min)

Complete Lab 2.3.

Complete the critical thinking section. Note: CPU-Z maybe a valuable resource for determining CPU specifications.

Exercise 3 (30 min).

Power supplies that fail are often replaced, however, at times power supplies are replaced due to a noisy fan. A noisy fan is a precursor to a complete fan failure. Why?

At times it may be required to remove and replace the fan with a known good fan. This saves on having to purchase a new power supply. Spare fans can be obtained from old computer chassis or other dead power supplies.

The lab demonstrator will supply you with a power supply.
Plug the power supply in, does the fan turn on?


Your instructor will give you a hard drive or other device in order to put a load on the supply. If you have an ATX type power supply identify which pin on the P1 connector which is the Power Supply On (PS on). Verify this with your instructor.

Using a paper clip short this pin to a ground pin. Ask your instructor before you attempt this procedure. The power supply should turn on. This is a method of verifying that the Power Supply does work outside of the case. At this point voltage measurements can be taken.

Lets take a look inside the power supply. Unplug all electrical power from the supply. Using an appropriate screwdriver, remove the cover from the supply.

The fan is held in by 4 screw, remove them to loosen the fan. The fan is also connected electrically by 2 wires. What colour are they?

What is the voltage of the fan?

How much current does the fan draw?

How much power (watts) does the fan consume?

Do the electrical wires of the fan lead to a connector?

Often these fans have a connector which you can simply unplug from within the power supply. This allows the fan to be removed completely. Some are wired directly in, thus requiring the new fan's electrical wires to be soldered.

DO NOT DO THIS: to replace these fans one would cut the wires about 6 inches (12 cm) in length and simply tie in the new fan using a soldering iron and some tape for insulation.

Ask your instructor to explain some of the component within the power supply. i.e. thermal shutdown.

Reassemble the power supply.

Exercise 4 (20 min)

Let us assume that we need to replace the fan in the above power supply. Your lab supervisor will give you some twisted pair wire. This wire will simulate the fans power supply cord.

In this lab you will be soldering the above wire to simulate changing out a faulty fan which is soldered directly to a circuit board. The normal practice would be to cut the fan from the circuit board leaving sufficient wire length. In these cases more is better, but 6 inches (12 cm) is usually sufficient.

Your lab demonstrator will demonstrate the correct technique to solder wire.
  1. Strip each end of the wire(s), 1/2 inch to 3/4 inch.
  2. Place a 1 inch piece of heat shrink over each wire and slide it up away from the working area.
  3. Twist the ends of the wire you wish to connect together.
  4. Solder each connection together.
  5. Move the heat shrink over the exposed wire, apply the iron to the heat shrink as demonstrated.
Precautionary notes.
  1. Solder melts at 193 Degrees Celcius, the liquified metal gets to the 250 degree range.
  2. Never flick the soldering iron. You will not be popular, and it is dangerous.

Exercise 5 (15 min)

Obtain a UPS. A UPS does not have any serviceable components, but occasionally the batteries do need replacing. Do NOT plug the UPS in. Remove the battery from the UPS. What is the rating of this battery?

UPS batteries should be replaced every 3 to 5 years depending on usage. When was the battery manufactured? Show the instructor how you came upon this information.

What is the rating of the UPS,                    Watts or                  VA.

Can you convert 1 to the other for a typical personal computer. De facto standard is 1 Watt is 60% of the VA rating. Note: a common number of 70% is used for personal computers.

Put the UPS back together.

Supplementary Material

Motherboard Power Connectors  [Reproduced from http://www.pcguide.com/ref/power/sup/partsMotherboard-c.html]

One of the most important connections in the PC is that between the power supply and the motherboard. It is through this connection (or set of connections) that the various voltages and other signals are sent between these two important devices. (You may want to familiarize yourself with these signals in the section on power supply functions if necessary.) Different form factors use different numbers, types, shapes and sizes of connectors between the power supply and motherboard.

Before we look at the connectors, let's talk a bit about the wires that run between the power supply and the connectors themselves. Pretty much all wires within the PC are made from copper, due to its excellent conductivity, relative low expense, and flexibility. The most important characteristic of a wire is its size, and more specifically, its cross-sectional area. The reason is that the resistance of the wire is inversely proportional to the cross-sectional area of the wire. Thicker wires can carry more current, while the higher resistance of small wires causes heating when they are subjected to a high current, which can be hazardous. Since some wires need to carry more power than others, they are given different thicknesses. In addition, most motherboard connectors have multiple wires for the main voltage levels. This allows for more current, spread out between the different wires.

In the electronics world one standard used for wire thicknesses is American Wire Gauge, or AWG for short. The smaller the AWG number, the larger the wire. These numbers go from 0 (below 0 actually) to 50 and above, but for electronics the most common gauges are between 8 and 24. For motherboard connectors the wires are usually AWG 16, 18, 20 or 22. The table below shows these four sizes and some relevant statistics. You'll notice that the numbers are not linear with the actual size of the wire; AWG 16 wire is almost four times the cross-sectional area of AWG 22 wire.



area (mm˛)

Approximate Maximum Current (A)


















Note: The relative sizes of the four wires shown above (and below) are to scale--meaning that their relative sizes are accurate, but all four are of course enlarged. Also, the current capacities above are approximate maximums and probably not what would be considered safe or reasonable to use in a responsible design.

The other issue of interest to us regarding wires is the color of their insulation. There are standards established for the colors of various wires, to help avoid confusion by those who work with different components and PCs. While not all manufacturers follow these conventions, most do. If they do not, problems can easily occur when a technician sees a black wire, assumes it is a ground (which it usually would be) and then finds out the hard way that it is not.

Below are diagrams that show the configuration of pins for the various connectors used by different form factors between the power supply and motherboard. In each diagram the pins on the power supply connector are shown in their correct orientation. The color of each pin is the color of the wire established as a standard for that pin. Outside the rectangular outline of each connector, next to each pin, is a depiction of the recommended AWG size for the wire going to that pin, and the name of its signal or voltage. Note that the diagrams are not to scale. Note also that they are shown from the perspective of the connector coming from the power supply. For those connectors with two columns of pins, the mating motherboard connector will have its pins in a mirror-image configuration.

Alright, enough with the preamble. Let's look at the connectors, starting with the oldest style. The PC/XT, AT, Baby AT and LPX form factors all use the same pair of 6-wire connectors, usually called "AT Style" connectors. They are typically labeled either "P8" and "P9" (what IBM originally labeled them) or "P1" and "P2". (Actually, the PC/XT form factor omits the +5 V signal on pin #2 of P8, but otherwise is the same.)


The two "AT style" power connectors, P8 (left) and P9.
On the PC/XT, pin #2 of P8 is left unconnected.

The biggest problem with the design IBM used for these power connectors is simply the fact that there are two of them and they are the same size and shape. The connectors are physically keyed so they cannot be inserted backwards, but it is very possible to accidentally swap them. If you do this, you will be putting ground wires where the motherboard expects live power and vice-versa, and the results would be catastrophic. Thus, technicians working with older systems developed the well-known mantra: "black wires together in the middle"! :^)

Proper installation of the two AT-style power connectors to a
motherboard.  Notice the four black wires together in the middle.
Incidentally, in this picture the connectors are shown upside-down
from the diagrams above; pin #1 of P8 is at the bottom, pin #6 of P9
at the top. In the background is an ATX-style motherboard connector;
this board can work with either form factor of power supply.
(I don't know what the wire gauge standard is for the AT
connector wires; if somebody out there does, please let me know.)

Original image © Kamco Services
Image used with permission.

Starting with the ATX/NLX power supply, Intel did away with the potential P8/P9 risk by making the main connection a single piece, and using only dissimilar shapes on any other connections between the power supply and motherboard. These are called "ATX Style" connectors. For its regular power supply connection, ATX uses a 20-pin connector with a square hole for pin #1 and round holes for the other 19 pins.

The main ATX/NLX power connector. The wires are AWG 18,
except for the curious pin #11. There, the specification calls for
two AWG 22 wires in the same pin, a +3.3 V signal (orange) and
the default +3.3 V sense signal (brown). If the optional ATX
connector (below) is used, the +3.3 V sense signal here can be
omitted and a regular +3.3 V line put into pin #11.
Note that the connector has 20 pins, but 21 wires.

In addition, the ATX specification (version 2.03 is the latest) defines an auxiliary 6-wire connector (in a 1x6 configuration) and an optional 6-wire connector (in a 2x3 configuration). The auxiliary is intended for motherboards that require a lot of power to run their components (250 W or more); it consists simply of more, thicker (AWG 16) wires for the +3.3 V and +5 V signals. The optional connector carries additional signals, as described here.


The ATX auxiliary (left) and optional connectors. The auxiliary
connector wires are AWG 16. The five wires on the
optional connector are AWG 22. FanM is plain white,
FanC is white with a blue stripe, +3.3 V Sense is white
with a brown stripe, 1394R is white with a black stripe,
and 1394V is white with a red stripe.

The SFX power supply uses a main connector very similar to that of the ATX. The only difference is that pin #18 is omitted, since the SFX specification does not call for a -5 V signal. The SFX optional connector is similar to the ATX one but stripped down; only the Fan ON/OFF signal is provided, on pin #2. There is no auxiliary connector for the SFX supply, which is not intended for use in systems requiring a lot of power.


SFX main and optional connectors. The main connector
wires are AWG 18 except for the pin #11 combination,
each of which are AWG 22. The lone wire on the optional
connector is also AWG 22.

Finally, the WTX form factor. Since WTX is a design intended for workstations and other high end systems, it has a large number of connections to carry the tremendous amount of current that WTX supplies are capable of providing. WTX power supplies therefore have a completely different motherboard interface. The two primary connectors are the 24-pin "main" connector ("P1") and 22-pin "additional" connector ("P2"). Despite P2's name, it is really required by the design, since all the control signals are on it.


WTX main (left) and additional connectors, P1 and P2. The main connector's
wires are AWG 18 except for the two low-power standby signals, which are
AWG 20. Similarly, the additional connector uses AWG 18 for the 12V and
ground power lines, and AWG 22 for the signals and sense lines.

But wait, 40 lines isn't enough; we're not done with WTX yet. :^) In addition to the above, three more connectors are defined. P3 is an eight-pin optional connector (with six pins used) that provides +12 V power to optional power modules or DC-to-DC converters used for additional processors and/or memory within the system. P4 and P5 are six-pin optional connectors used in a similar fashion, to provide additional current for multiple-CPU motherboards or other applications. (Some +12 V power is also provided on P2.) The spec seems to be intentionally flexible (read: vague) regarding how these connectors are to be used.


WTX optional connectors; P3 (left) and P4/P5.
Note that unlike other connectors, the wire color
standard for these +12 V signals is white, not yellow.
All wires are AWG 18.

Note: In addition to the connectors described above, the newer form factors that use soft power also have a connection from the power switch on the case, back to the motherboard.